SMC BMC Compression Motorcar Front Bumpers Mould Making car part
| Product Information | Mould Information |
| Product name | SMC Auto Parts Bumper | Number of mould cavities | 1 |
| Product Materials | SMC | Mould steel | P20 |
| Product size | 2500*900*180mm | Molding process | Compression molding |
| Product wall thickness | 4mm | Adapting machine | 3000T or 3500T |
| Product color | White | Heating mode | Oil temperature heating |
| Surface requirement | Fine sand dermatoglyphic | Surface treatment | Electroplating (chromium) |
| Product classification | Automotive parts | Removal method | Hydraulic cylinder ejection |
| Production beat | 5 minutes/piece | Production cycle | 60 days |
Short cycle time (2-4 minutes) and service life of more than 500,000 molds, suitable for mass production.
SMC material has high dimensional stability, and with the use of precision molds, it produces highly stable
and predictable parts dimensions, and then can produce components with strict tolerances.
Automotive Grade A surface that supports finish finish can be achieved using precision molds that can be
polished to mirror finish.
SMC sheet materials can obtain a wide range of material properties by varying fiber content, filling materials,
and performance additives. Materials can be optimized for weight, strength, environmental resistance, economy,
and many other properties.
The vulnerable surface of the product is quenched to make its surface hardness >55HRC. For the same
steel, we can extend the service life of the mold by 30,000 to 50,000 molds
Our long-term preferred supplier of standard parts, and formulate strict testing standards. High-quality standard
parts ensure that the mold is more durable, and avoid minor failures that affect the normal production of the mold,
which can effectively reduce the cost of later maintenance.
The supporting column effectively avoids the elastic deformation of the lower die, and cooperates with the
support of the die foot, so that the whole lower die is full of rigidity. In batch production, the die is in a stable
state
The support column of the oil cylinder, this structure makes the oil cylinder in a static state during work, and
avoids the oil nozzle from loosening and leaking during mass production. In addition, the dust-proof net not
only protects against dust, but also truly realizes the role of dust-proof.
After years of experience accumulation and thousands of moulds verification, we have very strict oil circuit
design standards, taking into account the thermal radiation range of each oil pipe, we can achieve more uniform
and rapid mold heating, so that the mold has higher efficiency and lower energy consumption.
The mould is processed by high-speed machining throughout the process:
1. The product has high dimensional accuracy and clear details.
2. The product has uniform flashing edge, controllable thickness, smooth overflow, and at the same time,
the pressure output from the press acts on the product to the maximum extent, so that the product is more
dense. This requires the mold to have high processing accuracy.
1. It is simpler to put SMC materials into the mold, and the mold pursues a fool-like operation mode, and
workers can work after simple training
2. Evenly flashing edges of products, simple removal
- First of all, the mold is a production tool and the guarantee of mass production, which determines that
- the mold should not only be usable, but also be easy to use, and more durable.
- Molding of FRP products is not intelligent from production equipment to mold to processing technology,
- and requires a lot of manual intervention. We pay more attention to the indirect costs in the production
- process, such as yield rate, efficiency, energy consumption, labor, maintenance... Most of these indirect
- costs are painful money spent in the mass production process. These pain points should be considered
- and solved by mold factories, and they are also the places that can best reflect the value of moulds. Good
- moulds will make products more competitive and create greater value for customers.
- Finally, the first criterion of mold development is to meet the needs of customers. We have been committed
- to improving the cost performance of moulds, hoping to do every project well and serve every customer well.
Provide product structure and mechanical analysis,molding flow analysis,molding process, supporting tooling
and fixture integration of product production solutions.
Quality control process,including mold production process quality control,assembly acceptance,mold test acceptance,
delivery acceptance control of each link.
Strong processing capabilities and project control ensure delivery speed.
Quality as the premise,strict control of costs, to provide customers with competitive prices.
More than 20 years of experience in the mold industry and the field of composite molding.
Provide from mold design, manufacturing, to mass production use of the full cycle of technical services.
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SMC BMC Mould Compression Motorcar Bumper Bar Mould P20 Mould Steel Images
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